MULTILAYER PIPE PRODUCTION LINE

Progress through experience!

Templet Deutschland GmbH delivered the first complete system together with an extrusion partner in 1995. A lot has happened since then. Trust our experience and let yourself be convinced by the latest technology.
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Multilayer forming- and welding line

Templet Deutschland GmbH develops, produces and supplies complete metal forming and welding systems for the production of multilayer composite pipes. The machines for the plastic inner and outer tubes are produced exclusively by well-known extrusion manufacturers. This means that Templet Deutschland GmbH has been specializing in metal cladding for years and carrying out new developments. Through years of cooperation with our line partners for the extrusion area, coordinated controls and line operations were designed together. This gives the machine operator a ''one-look feeling'' and can get used to our user-friendly control and visualization within a very short time.

We can proudly say that around 70% of German composite pipe manufacturers now produce on Templet systems.

MULTILAYER PIPE PRODUCTION LINE

Advantages of our lines:

  • Optimally coordinated individual components
  • Easy to use thanks to integrated control for the entire line
  • High precision at high line speeds of up to 70 m / min
  • Developed by practitioners for practice
  • Quick and uncomplicated tool change (quick change system)
  • compact design
  • easy handling
  • high production security
  • Industry 4.0
  • Line controlling with the help of the data store and the fault control system
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    MULTILAYER PIPE PRODUCTION LINE

    Technical specifications:

  • Line speed: up to 70m / min
  • Dimensions: 6mm - 110mm
  • Aluminum wall thickness:0.1mm - 2.0mm
  • Material: Plastic:PEx, PErt, PE, PP
  • Material band: Aluminum, stainless steel
  • Welding method: laser, TIG
  • Welding type: butt, overlapped
  • Plant control: Siemens
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    Structure of the metal sheathing system:

    1. Strip preparation

    The strip preparation, also, consists of two Uncoiler, a cross welding machine and a accumulator. The strip preparation thus ensures endless production.

    2. Strip trimming

    In order to remove all oxide layers and damage to the tape, we trimmed (cut) the tape on both sides by approx. 0.8mm -1.5mm. The desired bandwidth can easily be achieved via the Trimming station can be set.
    The resulting marginal strips are on our Chip winders wound up.

    3. Tube forming

    With the help of Roll forming tools the flat metal strips are formed into the desired tube or profile, also known as forming sections.
    In composite pipe systems, the plastic inner pipe is sheathed with a metal band with the help of the molding tool. Low manufacturing tolerances and brilliant surfaces guarantee the highest precision in processing.

    4. Welding station

    Once the strip material has been precisely shaped into a tube, it must then be welded. Depending on customer requirements, we can equip the system with a TIG welding device or a laser welding device.

    5. Pipe calibration

    Through the Pipe calibration the pipe is shaped or calibrated to the desired diameter. This creates a solid bond between the aluminum tube and the plastic inner tube. The end product only receives perfect adhesion values through precise calibration.

    Overall system

    Verbundrohranlage

    Possible welding processes:

    WELDING PROCESS

    Laser - butt / overlapped:

    • Production speeds up to 70m / min
    • High quality pipes through fine weld seam
    • Ease of use
    • No gas is required
    • Industry 4.0
    • Reproducible values
    • Very low scrap thanks to the seam tracking system

    WELDING PROCESS

    TIG - butt / overlapped

    • Cheaper
    • Ease of use
    • Production speeds up to 55m / min
    • Industry 4.0


    Line types (dimensions):

    • TEMPLET MLMP-LINE / 10-40mm

      For pipe diameter: 10mm - 40mm

    • TEMPLET MLMP-LINE / 32-63mm

      For pipe diameter: 32mm - 63mm

    • TEMPLET MLMP-LINE / 50-110mm

      For pipe diameter: 50mm - 110mm

    • TEMPLET MLMP-LINE / Sonder

      Do you have other ideas about dimensions?

    Image gallery of individual components:

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